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ECOFLOW

Abrasive Flow Machine by Extrude Hone

The most compact model for small job shops, die makers and precision manufacturers

The ECOFLOW Abrasive Flow Machining (AFM) system is designed to provide consistent micro-deburring, polishing, and controlled radiusing for precision components in small to medium batch quantities, all within a compact footprint.

Purpose-built for die makers, small job shops, and precision manufacturers, ECOFLOW makes advanced AFM technology accessible where space, budget, and flexibility are influential. 

It enables reliable improvements in surface finish and edge conditions for applications such as carbide dies and high-precision parts where quality cannot be compromised.

Today, ECOFLOW represents a practical and economical solution for bringing repeatable, high-quality finishing processes in-house, empowering manufacturers to enhance productivity while maintaining tight control over critical surface and edge requirements.

ECOFLOW FEATURES and BENEFITS

A space-efficient Abrasive Flow Machining system designed for small job shops and precision manufacturers, delivering high-end finishing without large infrastructure investment.

Designed for short production runs and frequent part changes, making it ideal for dynamic manufacturing environments where manual finishing is time-consuming, error-prone and cannot guarantee repeatable results.

Owing to ECOFLOW’s compact media capacity and high media pressure, it is perfectly suited for carbide die polishing applications involving Diamond media.

Siemens S7-1200 PLC and a 7“ TFT touchscreen control the machine. In various operating modes, the HMI can control all operations effortlessly. Multiple programs for different components can be easily created, stored, recalled & run.

An advanced programmable system enhances process control and output quality using sensors, hydraulic valves, and intelligent automation. By selecting from the Back pressure control and the Flow control options, the media performance can be enhanced while extending its life.

COMPACT YET CAPABLE

ECOFLOW is designed for real-world operations that handle high-mix or short-run precision work. It helps users improve component quality without relying on manual finishing, especially where productivity & quality consistency are critical.

Use ECOFLOW for:

  • Die polishing – from hardened steel to Carbide
  • Polishing of precision, complex, & hard-to-reach internal passages
  • Radiusing of critical edges 
  • Micro deburring after drilling, boring, or machining 

Available in two variants, with 80 mm and 100 mm media tubes, ECOFLOW is characterised by its compact footprint, generous machine daylight and efficient hydraulic power unit. 

Moreover, it is backed by Extrude Hone’s expertise in abrasive media, numerous proven applications and global footprint. 

AFM CASE STUDIES

Because our customers’ trust is our best demonstration, discover here the many applications of Extrude Hone’s AFM process.

ECOFLOW 100 FOR DIE POLISHING

Daishin Dice Industry Co., Ltd. has introduced an Abrasive Flow Machining system

DIE SURFACE FINISH REALLY MATTERS

A well-finished die can produce more in less time and last longer before the next re-finishing

TABLET PRESS TOOLING

Getting the tablet press tooling right is key to getting the pill itself right and the best productive manufacturing.

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