Extrude Hone - Machining Process Archives

What is electropolishing? How does electropolishing work?

December 10, 2025
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Machining Process

Electropolishing is an electrochemical finishing process that removes a controlled, thin layer of metal from a part’s surface, leaving it smooth, shiny, and ultra-clean.

Often called reverse electroplating, electropolishing dissolves microscopic surface irregularities rather than depositing material, producing a refined finish that improves both appearance and performance.

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Manifold thermal deburring by Extrude Hone

October 15, 2024
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Case Study, Machining Process

Manifold: Noun: a chamber or pipe with several inlets or outlets to collect or distribute a fluid.

What’s the similarity among the manifolds seen in this picture?

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SMALL MANIFOLDS BURRS LEAD TO BIG PROBLEMS

June 4, 2024
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Case Study, Machining Process

Small burrs may seem insignificant, but they can lead to significant problems, particularly in critical components like “mission-critical manifolds” used in high-productivity and no-downtime environments.

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ELECTROCHEMICAL RIFLING: THE DEVIL LURKS IN THE DETAILS

June 4, 2024
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Case Study, Machining Process

Rifling significantly influences firearm accuracy by creating spiral grooves in the barrel. This gives the projectile a rotational trajectory, enhancing its stability and precision, which are increasingly critical with greater shooting distances.

Explores the challenges of firearm manufacturing and highlights the crucial importance of deburring and rifling to achieve the best possible finish.

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EXTRUDE HONE PARTNERS ON A PROJECT WITH PENNSYLVANIA STATE UNIVERSITY

April 2, 2024
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Machining Process

Thanks to his founder’s spirit, Extrude Hone has always been at the forefront of innovation.

Today, Extrude Hone is an Industry Partner who supports one of the projects from Pennsylvania State University within its Manufacturing PA Innovation Program. This project involves Process development and physics modeling of orbital flow machining.

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Reciprocating compressor crank Thermal Deburring

March 28, 2024
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Machining Process

As summer approaches and temperatures rise, air conditioning units and refrigerators will work harder than ever.

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Go beyond the standard-size components!

October 17, 2023
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Machining Process

Make the unthinkable possible with the Thermal Deburring (TEM) long chamber. (more…)

Electrochemical machining addresses your microstructuring challenges.

October 12, 2023
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Company News, Machining Process

To improve productivity and reduce cost per part, use Electrochemical Machining to produce microstructures. (more…)

Firearms. Use Electrochemical – EC Rifling by Extrude Hone.

October 11, 2023
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Company News, Machining Process

Leave nothing to chance, use Electrochemical – EC Rifling for state-of-the-art rifling, improved productivity, and outstanding quality. (more…)

Looking good.

July 5, 2023
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Machining Process

Definition: Looking good:

Having a pleasing or attractive appearance. (more…)

In industry sectors such as aerospace, automotive, energy, and medical, precision finishing of machined parts is critical to the refinement of end product performance levels. Our machines improve the precision of finished product profiles with complete processing in a fraction of the time required by other methods. In fact, our Extrude Hone® line of machining solutions can reach, shape and perfect surfaces you can’t even see to provide improved performance you can measure.

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Machining Process