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EASYFLOW

Economical Abrasive Flow Machining for large die polishing and precision internal finishing

Abrasive Flow Machining machine for faster, repeatable die polishing

EASYFLOW brings Extrude Hone’s Abrasive Flow Machining (AFM) technology to provide manufacturers with a robust and cost-effective die polishing system that simplifies production.

Engineered for finishing hardened steel dies of various sizes, internal passages, and hard-to-reach surfaces, it utilizes controlled abrasive media flow to consistently polish, micro-deburr, and radius edges, achieving results unmatched by manual finishing.

With media cylinders measuring up to 250 mm (10 inches), hydraulic pressure reaching 140 bar, and Siemens touch control, EASYFLOW assists extrusion die makers and precision manufacturers in enhancing surface finish, minimizing rework, and saving time.

EASYFLOW FEATURES and BENEFITS

Built for productivity & performance for industrial abrasive flow machining and die polishing operations.

Choose from 150mm/200mm/250mm media cylinders to process larger dies or multiple small dies simultaneously.

Media flow rates ranging from 19 to 53 L/min and pressure up to 140 bar (2,030 psi) support repeatable polishing, deburring and radiusing applications.

Fully hydraulic clamping system with 500mm (20 inches) daylight offers application flexibility & improves setup stability.

Siemens S7-1200 PLC and 7 in. TP700 interface makes AFM process control simple for the operator.

From the inventor of Abrasive Flow Machining, backed by tooling, media, and global application expertise.

BUILT FOR LARGE DIES AND PRECISION FINISHING

EASYFLOW is made for production teams that need a repeatable alternative to manual die polishing. Engineered abrasive media reaches internal surfaces, slots, bearing lengths and complex flow paths that are difficult to finish by hand.

Use EASYFLOW for:

  • Aluminum & plastic extrusion die polishing
  • Forging, wire drawing & tablet pressing die polishing
  • Internal passage polishing in precision components
  • Micro-deburring after drilling, boring or machining
  • Controlled edge radiusing to improve flow and part reliability

Available with 150, 200 and 250mm media systems, EASYFLOW combines a strong welded frame, large working area, built-in hydraulic group and versatile Siemens control.

AFM CASE STUDIES

Because our customers’ trust is our best demonstration, discover here the many applications of Extrude Hone’s AFM process.

EXTRUSAX TESTIMONIAL

How Extrusax elevated aluminum extrusion performance with AFM

PLASTIC EXTRUSION DIE

In plastic extrusion, every micron matters.

TABLET PRESS TOOLING

Getting the tablet press tooling right is key to getting the pill itself right and the best productive manufacturing.

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AFM WHITE PAPER

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